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Ductwork Info for Do-It-Yourselfers

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One of the most important systems in your home, though it's hidden beneath your feet and over your head, may be wasting a lot of your energy dollars. Your home's duct system, a branching network of tubes in the walls, floors, and ceilings, carries the air from your home's furnace and central air conditioner to each room. Ducts are made of sheet metal, fiberglass, or other materials.

Unfortunately, many duct systems are poorly insulated or not insulated properly. Ducts that leak heated air into unheated spaces can add hundreds of dollars a year to your heating and cooling bills. Insulating ducts that are in unconditioned spaces is usually very cost effective. If you are buying a new duct system, consider one that comes with insulation already installed.

Sealing your ducts to prevent leaks is even more important if the ducts are located in an unconditioned area such as an attic or vented crawl space. If the supply ducts are leaking, heated or cooled air can be forced out unsealed joints and lost. In addition, unconditioned air can also be drawn into return ducts through unsealed joints. In the summer, hot attic air can be drawn in, increasing the load on the air conditioner. In the winter, your furnace will have to work longer to keep your house comfortable. Either way, your energy losses cost you money.

Although minor duct repairs are easy to accomplish, ducts in unconditioned spaces should be sealed and insulated by qualified professionals using the appropriate sealing materials. Here are a few simple tips to help with minor duct repairs.

Duct Tips

  • Check your ducts for air leaks. First look for sections that should be joined but have separated and then look for obvious holes.
  • If you use duct tape to repair and seal your ducts, look for tape with the Underwriters Laboratories (UL) logo to avoid tape that degrades, cracks, and loses its bond with age.
  • Remember that insulating ducts in the basement will make the basement colder. If both the ducts and the basement walls are uninsulated, consider insulating the basement walls and the ducts.
  • If your basement has been converted to a living area, install both supply and return registers in the basement rooms.
  • Be sure a well-sealed vapor barrier exists on the outside of the insulation on cooling ducts to prevent moisture buildup.
  • Get a professional to help you insulate and repair all ducts.

Ducts – Out of Sight, Out of Mind

The unsealed ducts in your attics and crawl spaces lose air – uninsulated ducts lose heat, wasting energy and money.


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posted Apr 28, 2008

i am installing approx 20 ft of flex duct under my mobile home after 3 times of doing this from animals tearing it up. What is the secret to this and what could i possibly run the flex duct in to protect it??? corregated black pipe or shd I use some other material? thks klewis

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