How To Build A Manual Log Splitter

Breaking logs up by hand can be painful, time-consuming and dangerous. Instead of using an ax to split a high quantity of wood, consider an electric or manual log splitter to reduce the time and risk. Electric log splitters are highly effective for splitting large quantities, but they can be prohibitively expensive. Instead, you can build a manual wood splitter at home with simple parts for much less money than the cost of an electric splitter or even a used splitter.

Unlike electric log splitters that operate using a hydraulic or mechanical pump, manual log splitters require human force. You can design a splitter to be either hand- or foot-operated, depending upon your preference. Many people find that a foot-powered log splitter is more efficient, as it frees the hands to hold and guide the logs in the splitter.

Step 1 - Collect Your Materials

To build a log splitter with a hydraulic pumping system, you will need to gather:

• An adequately-sized cylinder
• 5-gallon hydraulic tank,
• Control valve
• Hoses
• Steel blades ¼-inch thick, 10 inches long and 4 inches wide (4)
• Steel pipe about 20 inches long and 2 inches thick to support the blade structure
• Steel support and wedge system for the base structure of the splitter
• Welding torch
• Saw

Step 2 - Create your Blade System

Weld the 4 blades together in a cross shape. To do this, you may find it helpful to cut off the inner corners of the blades. Start by welding 2 blades together at a 90 degree angle. Repeat this step for the other 2 blades, and then weld the 2 pairs of blades together.

Cut about 20 inches of steel pipe, and cut notches on one end to match up with the 4 blades. Weld the blades into the pipe, reinforcing a tack-weld with a stronger weld or filler bar if you like.

Step 3 - Set Up Your Hydraulic Pump

Home improvement centers carry basic hydraulic pump systems. A working pressure of about 1500 psi should be adequate for the average log splitter. Set up the hydraulic pump according to any instructions given by the manufacturer.

Step 4 - Attach the Blade System to the Pump

Fit the blade system to the completed hydraulic pump. Ensure that the pump is deactivated while setting up the blades. Once the blade system is attached, test the log splitter with a practice log and make any adjustments to the blades or pump as necessary.

A hydraulic-powered manual log splitter is relatively cheap to set up and can save hours of time, as well as a painful back and shoulders. As with any machinery, it is essential that you take proper precautions when building and operating your manual log splitter in order to avoid injury. Wear protective equipment and always keep hands, feet and other body parts away from the blade system. Thoroughly clean your splitter after each use and regularly sharpen the blades to increase the lifespan of the machine.

If you have any questions or concerns about your log splitter, consult with a home improvement specialist for further advice.