By Paul Bianchina
Q: We are building a new house, and were wondering if you have any experience or opinions about the difference between thermofoil and laminate cabinets. -Gary H.
A: Gary, thermofoiling is a process that uses heat and pressure to bond a thin - 8 to 16 mil - pvc film to a substrate, typically medium density fiberboard (MDF). Since the film is so thin, it can bond to very intricate shapes, which allows for the creation of doors and drawers with raised panels, routed edges and other designs that can't be done with solid laminate.
Thermofoiling is a relatively new process for cabinets in comparison to laminates, and the long-term durability of the film is something of a question mark. There have been some reports of problems with yellowing of the pvc film over time, particularly in high heat areas, such as over the cook top or around the oven. Laminates, on the other hand, have a proven track record of durability and ease of care, but lack many of the popular design options available with thermofoil.
If you are interested in thermofoil-faced cabinets, I would ask the dealer how thick the film is (thicker is typically better); if the entire door is thermofoiled, or just the face; and what guarantee they offer against yellowing, cracking and other potential problems.
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