Honeywell L8124A triple aquastat


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Old 01-28-07, 08:38 AM
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Honeywell L8124A triple aquastat

Is there a way to adjust the circulator control switch inside the Honeywell L8124A triple aquastat? You know on the triple aquastat the thing that flips to turn the circulator on and the two copper contacts connect to send the power to the C1 and C2 connections on the triple aquastat. I have a problem where sometimes they make contact and sometimes they do not. So basically sometimes when the thermostat calls for heat the circulators will send water, but sometimes the connections is not made and the water is not sent.

Any ideas on how to bend or modify these so they make solid contact everytime in order to kick the circulator on??

Thanks in advance!
 
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Old 01-28-07, 08:51 AM
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FurasIknow, there's no adjustment on that relay.

You could try cleaning the contacts.

DON'T USE SANDPAPER! People sometimes do this, but what they don't realize is that the contacts often have another alloy (tungsten) coating them, and sandpaper removes this coating. It will work great for a while, but the problem usually returns soon. Instead:

TURN OFF POWER.

Take a piece of shirt cardboard or a matchbook cover. Cut it into a thin strip. Douse it with rubbing alcohol. Place the cardboard between the contacts and manually (gently) push the contacts closed. Run the cardboard between the contacts.

This MAY work, but if the contacts are too far gone, you may need to replace the control.

If you figure that the control is needing replacement anyhow, go ahead and use some sandpaper, but realize this is only going to buy you time. Don't use a coarse grit. Get some 400-600 grit wet or dry paper, and put some alcohol on it. Do the same thing you did with the cardboard. Afterward, use the cardboard to get the grit out and clean off the residue.

Don't be too agressive when doing this! A few "swipes" may do the trick. It might just be a spiderweb (or spider!) stuck between the contacts!

Your mileage may vary.
 

Last edited by NJT; 01-28-07 at 10:45 AM.
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Old 01-28-07, 10:12 AM
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the entire L8124A?

When you say if the contacts are too far gone I may need to replace the control do you mean the entire L8124A? Is it not possible to replace only the area in question that is within the entire control? If not, boy does that ever suck.

Thanks again!
 
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Old 01-28-07, 10:25 AM
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relay contacts

Yes, the entire control should be replaced, the manufacturer probably assumes if the relay is that far gone other portions of the control may also be ready to fail. Don't forget, a high limit failure could cause the boiler to fire continually, and that isn't a pretty sight.

Are you sure its the relay? Is the relay pulling in? I'd suspect the end switches on zone valves, or the thermostat contacts or wiring first. If you jumper the TT contacts, does the relay pick and the circulator not run?
 
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Old 01-28-07, 11:04 AM
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I've watched the relay...

When the TT trips the relay flips to close the two contacts together, but only the top contact becomes connected everytime, the bottom is hit or miss. I've also checked this by measuring the voltage going through the contacts when they're supposed to be connected. When relay is closed and the circulator is NOT running only the top contact is measuring the voltage, and when the relay is closed and the circulator is running both contacts are closed and read voltage. I'll try the cardboard and alcohol technique, hopefully it works. If not I'll be picking up a new L8124A.

Thanks!
 
 

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