How to fit a USB socket in a box?


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Old 09-12-15, 03:02 AM
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Question How to fit a USB socket in a box?

Hi,
I want to make a USB charger box to be mounted on the wall in my cabin. What I can't figure out is how nicely make a hole in the box that fits the USB socket.

This is the socket: http://tiny.cc/zo082x

As you can see the USB socket has a frame on its outer edge. This should go outside the box cabin. The rest is inside the box. Now, I can't feed the whole thing from outside, because the print board is bigger than than sockets. And I can't do it from inside out either, because of the frame.

Any suggestions?


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Old 09-12-15, 03:41 AM
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Welcome to the forums! Would it not be easier and more economical to install one made for the purpose? Example:4 USB Ports Home Wall Cellphone Charger Plate Outlet Panel Power Supply Socket | eBay
 
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Old 09-12-15, 04:06 AM
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You can also buy a charger that will fit into a standard electrical box.
 
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Old 09-12-15, 05:32 AM
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Thanks your your quick replies!

The one @chandler is referring to on eBay looks good. However, this goes (partly) inside the wall. I need the one that will just go on/outside the wall.

The print card/module I referred to; I'm not sure if it was clear, but this is for 12DCV. My cabin is off the grid, so I'm using sun cellulars. The ones readymade I have found is either for 110/220V current or for installation in cars. That's why I started out on this venture


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Old 09-12-15, 06:22 AM
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You could use a metal box cover and cut a square hole with a nibbler tool.
[ATTACH=CONFIG]55990[/ATTACH]
Basically you drill a hole a bit smaller than the square you want, then the nibbler cuts out little pieces to finish the square hole.

You'll still have to figure out how to mount the circuit board securely to the box, but hopefully that's a step in the right direction.
 
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Old 09-12-15, 09:13 AM
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Old 09-12-15, 02:15 PM
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Thanks for good suggestions. To make a hole is not really the problem, but how to make it the right size. I want the USB socket to fit perfectly through the hole in the box - no extra space on either side.

But how is this possible? The USB socket has a frame on the front end of it, which will be on the outer side of the box. And, as one can see on the picture of the print board I linked to, just behind the outer frame is a mechanism that stops the socket from being pulled out once fitted. Now, the print board's diameter is bigger than that of the socket, so I can't fit it through the box from the outside. And because of the outer frame I can't fit it through the hole from the inside either.

(I hope I made this explanation understandable)

It seem rather impossible...


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Old 09-12-15, 02:20 PM
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Thanks, CasualJoe!
These are all for 110/220V circuits, but I need a step down module from 12DC, as this will be used with my sun cellulars.


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Old 09-13-15, 08:05 AM
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I don't think the tiny frame on the edge of the USB ports is intended to act as a frame when installed. I think it's curled up to make the metal frame rigid and not bend.

Other installations I've seen have the USB port recessed a bit behind the panel. Look at your laptop or computer, and see how the USB ports are likely an 1/8" or 1/4" behind the panel.
 
 

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