I have a Trane 2 stage gas furnace connected to a heat pump and it is about 12 years old. For the last couple of months we have had a tinny-raspy noise when running in HEAT or in COOL mode. If the fan is turned on manually there is no noise. So today I took the blower unit out and cleaned the entire assembly (housing, squirrel cage unit and motor). They were a little dusty but not bad for the time installed. I took the motor apart, oiling the sleeve bearings and then reassembled the entire unit and reinstalled it. The motor is a 4-speed unit. Further diagnosing it, it would run on low speed when manually turning on the fan. Swapping the low-speed and high-speed it then would make the noise when manually turning on the fan. Calling a motor repair shop I use they said they doubt it to be the motor, but they would guess it to be the squirrel cage itself. They said that the cage will loosen up when the "fins" are crimped together to make the assembly and will cause noise and could well be speed sensitive. What is your opinion? Can I silver solder all points and save a little, or should I buy new?

We have a zoned system. twin Rheem RGRM 09EZAJS just installed a new Honeywell Prestige Tstat and remote sensor in the upstairs. the sensor is in the bedroom. Tstat in hallway. The system seemed to be cycling too often - heat would run for 9-10 minutes, then stay off for 10-12 minutes before cycling again. so I changed the CPH from 3 to 2. Now it still runs for 9-10 minutes but stays off for 20-25 minutes. The temperature reading on the remote sensor doesn't appear to change. stays at 70 the whole time. questions: 1) what is the minimum runtime for best efficiency? 10 minutes does not seem enough. 2) I would like it to run for 15 minutes, and stay off for 15-20. how can I do this? previously we had a old digital Tstat. the system would run for 50 minutes, and then stay off for an hour. the temp would swing >10 degrees. so that's why I got this new Tstat, but now it seems to cycle too often.