How to remove pilot tube?


  #1  
Old 10-01-21, 08:42 PM
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How to remove pilot tube?

Coleman mobile home propane furnace, c.1990, model 7956B856

Because the pilot burns yellow and lazy (and goes out when the blower comes on), I want to clean the pilot orifice. To remove the tube, do I remove the small cover (see photo) where the pilot tube and thermocouple go in? And then I'll see what I need to do?

Will I also need to disconnect it at the gas valve?

Anything else I should know?



 
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Old 10-01-21, 10:20 PM
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To work on that furnace you'll need to shut the gas OFF to the furnace. Disconnect the gas line to the furnace. Pull out the entire burner assembly for service. In the diagram 13 is the burner assembly. 23 is the round plate that holds the assy in place. 22 is the gas valve.


I got sucked in..... "click here for service manual". It took me to the paid site.
A manual would be good to have.
service manual for sale


 
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Old 10-01-21, 10:21 PM
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Removing that small plate won't really help much. It needs to be off to replace the thermocouple or pilot tube, but more than that should be taken off. While doing what you describe it would be wise to replace the thermocouple unless its reasonably new, and check the burn area for rust outs and/or cracks. The gas valve is easy to pull off as you probably have flex supply tubing that doesn't need to be taken off. Check this video, it's not great, but should give you an idea as to what is involved. Good luck. https://www.youtube.com/watch?v=k0uc1uGz-Kw
 
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Old 10-01-21, 10:29 PM
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Good video.
Coleman furnaces were not designed for easy servicing.
 
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Old 10-02-21, 05:40 PM
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Any suggestions on which thermocouple to buy and where to buy it?

I was going to buy the service manual Pete mentioned but the description on the web page is confusing (I've emailed to inquire about it).
 
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Old 10-02-21, 08:02 PM
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You should find the proper thermocouple at about any hardware or big box store. They are pretty standard and if the length is greater than you need just don't uncoil it near the gas valve to keep it neat. Make sure to hand thread the pilot tube and thermocouple into the gas valve before putting a wrench on them to avoid cross-threading.
 
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Old 10-03-21, 10:12 AM
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There are usually two types available. Basic replacement and universal kit. Same thermocouple just extra brackets. I usually carry 36" units. That usually covers most applications. As mentioned..... if you get one too long just carefully roll it up near the valve. It's shown in that video.
 
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