Filling a 3-4in Gap - Shed Install


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Old 07-14-21, 12:41 PM
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Filling a 3-4in Gap - Shed Install

I am installing a new shed behind our ADU. In order to maximize storage are I am planning to install it in front of the electrical panel and then cutting a hole in the side to access the panel from inside the shed. Due to the shed's roof overhang, there will be a gap of about 3-4 inches between the hole I cut in the shed and the external wall of the ADU. Any ideas on filling that gap? Shed panel is fortified polycarbonate and the ADU is stucco. Any help would be much appreciated.
 

Last edited by jmayeveryday; 07-14-21 at 01:25 PM.
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Old 07-14-21, 12:55 PM
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Welcome to the forums.

In front of an electrical panel ?
I'd like to see that and what you are working with. Pictures help...... how-to-insert-pictures.
 
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Old 07-14-21, 12:55 PM
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Welcome to the forums!

A pic or two would be nice.
Generally flashing is installed between the roof and the other structure although 4" is a bit much.
 
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Old 07-14-21, 01:37 PM
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I don't have a picture because I am trying to get ahead of it before the shed arrives. I will try to see if I can draw something to post. Basically, if I just built the shed in place I would not be able to access the electric panel. In order to solve this, I am going cut a hole in the wall of the shed. Where I cut the hole, there will be a gap of 3-4" between the opening I create and the wall on which the electric panel sits that I would like to seal.
 
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Old 07-14-21, 01:47 PM
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And thanks for the welcome!!
 
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Old 07-14-21, 02:48 PM
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Hopefully this completely amateur drawing helps illustrate what I am trying to do.

 
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Old 07-14-21, 03:05 PM
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In your diagram you have the roof of the shed parallel to the "house".
That would be not be the best orientation for the shed as the roof is going to dump water
right on the side of the house.

You could possibly fill the gap but that's a lot of water to deal with.
 
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Old 07-14-21, 03:41 PM
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I know it is less than ideal, but it is really our only option given the circumstances. We live in Southern California, so the rainy season is limited, and I was thinking about putting some protection where the wall meets the shed roof (maybe something like Flex Seal or something else like that). My main concern is maintaining the integrity of the interior by sealing the area around the hole that I need to cut.
 
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Old 07-15-21, 06:57 AM
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If the panel is on the exterior of the house it should already be weatherproof. Install a 2- or 3-track storm window (caulked) on the outside of the shed wall that is large enough to access the panel when the glass is removed (from inside the shed). The house and shed roof overhangs will protect from any driving rain and the only thing to consider is dripping from the edges. Do not push the shed overhang tight to the exterior house wall so the drips do not run down the walls.

And if a meter reader or code inspector has to get to the panel, expect some flak.
 
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Old 07-15-21, 07:29 AM
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What are the dimensions of the electrical panel? Will you be cutting out a stud when you create the hole in the side of the shed?
 
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Old 07-15-21, 10:51 AM
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Installing a window or other type of panel makes a lot of sense and something I had not thought of...my only concern is that the shed wall is quite thing...10mm polycarbonate. I will look into it.

The hole I need to cut is 28in wide by 18in tall and I will not be cutting through anything structural on the shed (this is the shed btw (https://canopia.com/product/rubicon-6ft-shed/).

Regarding the overhang against the wall....my plan was to abut it to the wall and then run some flex seal or something like that along the seam so the water would just drain off the front and back. I had not thought to consult the forum on that but any ideas would be appreciated. Ideally it is as close to the wall as possible to preserve the width of a walkway that will run along the other side of the shed (very much trying to maximize storage in a relatively tight space.

Thank you again for all of the help.
 
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Old 07-15-21, 01:06 PM
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Just had the idea to use the piece I cut out as a panel and install hinges, a latch and some rubber edge trim. May try that first and see how that works, any thoughts on edge trim or a 10mm panel?
 
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Old 07-15-21, 01:14 PM
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You could use some 1x3 trim as a "frame". If you put it on both sides like a sandwich it will reinforce the thin wall panel at the opening.

some flex seal or something like that along the seam
Water against the house wall (even stucco) without proper flashing and waterproofing could cause the wall to absorb water and cause problems (anything from mold to rot and structural damage.)
 
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Old 07-19-21, 11:13 AM
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What would be the simplest way to properly flash the attachment point? Could I just run some adhesive rubber roll flashing to where the shed meets the wall?
 
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Old 07-19-21, 12:28 PM
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When I lived in Ca, I wondered why the breaker panels were outside the house.
I was told it was required, so that fire dept. could get to them to shut things off.
You might want to check to see if it is even legal to enclose/hide/prevent access to
the panel before you waste time and money building a shed.
 
 

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